Tag Archives: gun factory

The Magic Behind the Axis II rifle

Founded by Arthur William Savage in 1894– a polymath who also built some of the earliest race cars and invented radial tires– the company’s bread and butter for a century was Mr. Savage’s Model 99 hammerless rotary-magazine lever gun.

With over a million made in dozens of variants, the Model 99 was put to pasture in 1997 and likely is never coming back, fully transitioning to the bolt-action Model 10/110, which had been introduced in 1958.

Savage factory tour
Savage has been in business for over 130 years and in that time has produced a staggering variety of firearms. 
Savage factory tour
Besides its iconic Model 95/99 lever guns and Model 10/110 bolt guns, made Mosin 91s for the Tsar in the Great War (under Stevens-Westinghouse), Enfield .303s for the British, shotguns to train Army Air Corps gunners how to shoot down Messerschmitts,  in WWII, and even M2 “Ma Deuce” .50 cals.

Then, in 2010, Savage, building on over half a century of experience with the 110 series (as well as production of the Enfield .303 rifle during World War II), introduced the well-built yet affordable Axis series rifle. Using detachable box magazines and a smooth-operating bolt with an introductory price of around $300, the Axis was a hit.

By 2014, the improved Axis II line, with the inclusion of Savage’s AccuTrigger system, hit the market and has delivered a reputation as an accurate rifle that is accessible to a wide range of hunters and sports shooters. Upgrades in ergonomics and feature sets have seen the line expand over the years, and the rifle is now made in over a dozen calibers and variants.

While not every Savage rifle is an Axis II– the company catalogs more than 240 rifles– it is a heavyweight when it comes to production numbers. Savage is the people’s champ when it comes to rifle production. Its flagship plant in Westfield delivered 639,591 rifles of all types to the market in 2023, making it the most prolific rifle factory in the country. For reference, the runner-up was Ruger’s North Carolina plant with a comparatively paltry 321,160 rifles. To put those numbers into perspective, Savage these days is besting the century-long run of the old Model 99 every two years.

And they are doing it while keeping the craftsmen in the game and retaining accuracy and reliability.

I recently visited the Savage factory and had a chance to see how the Axis II was produced.

25-minute video after the jump to my column at Guns.com.

Meet the New Army Small Arms Ammo Facility

In WWII, the Army had 12 War Department-owned and operated plants dedicated to making small arms ammunition, around the clock.

These plants slowly shuttered post-war, with brief respites caused by Korea and Vietnam, until the Twin Cities Army Ammunition Plant, which had been placed on “standby” in 1976, was finally closed in 2005, leaving only Lake City AAP in Independence, Missouri as the only remaining Army small arms plant.

Even at that, Lake City was run on contract at first by Olin-Winchester, then Northrop Grumman, and, since 2019, by Olin-Winchester once again.

Well, the Army is moving ahead with the construction of its first new small arms ammunition factory in decades, and it will be dedicated to making ammo for the Next Generation Squad Weapons.

The new 450,000 sq. ft., facility, built on the Lake City AAP campus, had its groundbreaking on Feb. 5.

It will feature modern manufacturing systems capable of producing “all components” of 6.8×51 Common Cartridge ammunition as part of the NGSW program.

The 6.8x51mm, seen in SIG-loaded 113-grain ball for the NGSW program and a .277 Fury commercial load (white tip). (Photos: Chris Eger/Guns.com)

The Army specified this includes “cartridge case and projectile manufacturing, energetic operations for loading and charging ammunition, product packaging, process quality controls, testing laboratories, maintenance operations, and administrative areas.”

Opening by 2028 (ish), it is expected to be able to make upwards of 400 million rounds a year– against Lake City’s legacy capacity to make 1.4 billion rounds of all other calibers. Until then, 6.8 is sole-sourced through SIG.

More in my column at Guns.com.

Enhancing Excellence: Walther’s Meister Manufaktur Program

I recently hit the road and visited Carl Walther’s state-of-the-art factory in Ulm, Germany for a factory tour that also included a peek behind the curtain of the gunmaker’s custom and engraving shop. 

Those who know Walther are well aware that the company has long produced exhibition and presentation-grade pistols for special occasions and to meet customer requests. Just drink these in.

More in my column at Guns.com. 

Home of the PDP and PPK along the Danube

Ulm is a beautiful city by any standard and has been home to Carl Walther GmbH since 1945

The current Walther factory, in Lehrer Feld along the autobahn just outside of the Danube bastion city of Ulm, contains nearly 130,000 square feet of floor space and opened in 2006. It is the birthplace of such innovative firearms as the PPQ and its all-steel sisters, the Q5 and Q4 Steel Frame, and today’s PDP series while continuing the company’s Olympic sports heritage with designs such as LG 400, LP 500, and KK 500, along with being the home of legacy designs such as the PPK.

I was lucky enough to be invited inside for a behind-the-scenes tour of the facility.

More in my column at Guns.com.

Army issues huge handgun ammo contract– including .38 and .45

Mississippi-based Olin Winchester this week secured a nine-figure Pentagon award for assorted handgun ammunition.

Based in Oxford, Olin-Winchester was awarded a $145 million fixed-price contract to make .38 caliber, .45 caliber, and 9mm ammunition for the Army. The contract was issued by the Army’s Rock Island Arsenal in Illinois.

The company has been making M1153 and M1152 9mm loads as part of the U.S. Army Modular Handgun System (MHS) program since 2016, but the inclusion of .38 and .45 is interesting and points to stocks of specialized or legacy firearms still in use by the military.

While the Army used M1911s in SF units as late as the recent trips to the sandbox, the last “official” 38s bought by the Army were Ruger Security Sixes for use by Dept. of the Army guards at assorted armories and depots in the 1980s…but the Army is still buying .38-caliber ammo

More in my column at Guns.com.

Cracking the Army’s Budget Book on SmallArms

The Army’s recently announced budget request for the fiscal year 2022 includes at least $114 million for new rifles, handguns, and the next generation of small arms. 

While the overall FY2022 Defense Department Budget is $112 billion, most of the non-operational dollars are for high-level R&D and big-ticket items like the F-35 fighter. The Army’s budget book for weapons and tracked combat vehicles meanwhile has a low nine-figure ask when it comes to individual small arms. 

The bulk ($97 million) is to go to the Next Generation Squad Weapons, with much of the balance to acquire new Barrett-made Precision Sniper Rifles, and a few crumbs for M4s, M17s, and the like.

More in my column at Guns.com.

Sig: Next-Gen Weapons Delivered to the Army

Sig Sauer this week announced it has completed the delivery of the company’s Next Generation Squad Weapons system to the U.S. Army.

The company is one of three contractors who in 2019 got the nod from the Pentagon to continue with the NGSW program. The sweeping initiative aims to replace the Army’s 5.56mm NATO small arms – the M4 Carbine and M249 Squad Automatic Weapon. Sig’s program consists of an in-house-designed lightweight high-performance 6.8x51mm (.277-caliber) hybrid ammunition, NGSW-AR lightweight machine guns, NGSW-R rifles (based on the MCX carbine), and next-gen suppressors.

They certainly look the part and, if selected, would give Sig the small arms hattrick as their P320s have been adopted as the DOD’s standard handgun to replace everything from the USAF’s lingering K-frame 38s to the Marine’s M45 CQB railguns and everything in between. At that point, the only man-portable system used by the Army not made by Sig would be the M240 and M2, which FN still has a lock on.

More in my column at Guns.com.

NGSW? Don’t Hold Your Breath

The current NGSW field 

The U.S. Army is full-speed ahead on an initiative to select a new series of innovative 6.8mm-caliber Next Generation Squad Weapons to phase out its 5.56mm platforms for combat troops. However, it would seem the Department of the Army is hedging their bets with traditional systems just in case things don’t work out like planned such as in past ambitious programs for futuristic small arms.

In April, FN won a 5-year $119 million contract for new M4/M4A1 Carbines from the company’s South Carolina factory– where 500 of the shorty 5.56s roll out every, single, day.

And this week, Big Army likewise issued a $78 million award to FN for more M249s, the squad-level U.S-made variant of the FN Minimi light machine gun that has been standard since 1982.

Just google the Individual Carbine (IC), Objective Individual Combat Weapon (OICW), or the Advanced Combat Rifle (ACR) programs to see why keeping the legacy infantry arms in production until things work out is a good idea.

The army advanced combat rifle ACR prototypes.

Ever thought about a SCAR in 6.5 Creedmoor?

Last year, FN apparently trialed a version of their MK 20 SSR (sniper support rifle) in 6.5 Creedmoor as USSOCOM was flirting with the idea of fielding the new– and increasingly popular– round for future use. Not to let research go to waste, the company just announced they will start selling the commercial variant of the SSR, the FN SCAR 20S, in 6.5CM.

Boom.

More in my column at Guns.com. 

Le Glock Mle 2020

French trench raiders during the First World War, winter 1917 Bezange Forest, Lorraine, note the Ruby pistol.

The French military has flirted with modern semi-auto pistols for longer than most. During the Great War, thousands of Spanish-made Ruby and Star pistols augmented the country’s rather lackluster Modèle 1892 revolvers.

This cleared the way for the later FN 1922-inspired MAB Model D pistol and Charles Petter’s famous Mle. 1935, the latter design one that went on to morph into the Swiss SIG P210, arguably one of the best handguns of the 20th Century.

After WWII, the MAC Mle 1950, itself very P210-ish, was adopted and, coupled with the PAMAS G1, a domestically-made clone of the Beretta 92F, is still in service today.

The French MAC 50 PA modèle 1950 pistol

Now, 115 years after the Ruby was first ordered, the French defense ministry has placed an order for 75,000~ new Glocks.

The Glocks, reportedly a two-tone Gen 5 G17 MOS with a threaded barrel, suppressor-height night sight, and optics plate, will be delivered through 2022.

Besides the Austrian polymer pistols, the French are also going FN when it comes to a rifle to replace their venerable FR F2 (itself a souped-up MAS1936).

Sniper overwatch by a 3e RPIMa marksman with a French FR-F2, Rwanda, 1993. These rifles will be upgraded to SCAR H PRs in the coming years. 

More in my column at Guns.com.

« Older Entries